Ford’s EV battery partner targets growth


Kim: Labour costs are already high in the United States and we are not in a situation to sell batteries at low prices because of profitability. — Bloomberg

NEW YORK: A South Korean battery maker tapped by the United States to help it catch China in the clean-car market is losing money – a state of affairs expected to continue all year. Its chief financial officer isn’t concerned.

SK On Co, which along with Ford Motor Co received a US$9.2bil (RM43bil) loan from the US government to build three electric-car battery plants in America, is investing for the future, chief financial officer Kyung-hun Kim said in his first interview since starting the job in October.

“We are now in a cycle that delays our profitability – we build a new plant, invest a lot of capital, suffer a loss until production is stabilised,” Kim told Bloomberg News.

“Once we are about to see a small profit, we should build another plant, and we have a loss again.”

The churn is at least paying off with soaring sales, and helping the Seoul-based company cement its place in the burgeoning American electric vehicle (EV) market.

It already has two plants in Georgia, and plans another in the state as part of a joint venture with Hyundai Motor Co.

It plans to build three more with Ford –two in Kentucky and one in Tennessee –using funds from the Biden administration.

“Growth is so fast at our company – revenue will double this year to about 14 trillion won (US$10.7bil or RM50bil) from a year ago,” Kim said.

The loan to BlueOval SK, a 50-50 joint venture between Ford and SK On, was the biggest from the US government to an automaker since the 2009 bailouts that saved General Motors Co and what was Chrysler at the time from bankruptcy.

It eased investor concerns about the feasibility of the massive production project for electric batteries, the most expensive part of an EV.

The money also paves the way to fulfill Ford’s pledge to make two million EVs by 2026.

It took almost two years for Ford and SK On to get the loan, which was extended only after extensive due diligence conducted by the United States on the South Korean company’s finances, technology and expected market impact.

The most appealing point for US authorities was the companies’ commitment to job creation, Kim said.

While the cash infusion eases concern about liquidity needed to build and run the new manufacturing facilities, the question on improving profitability remains, Kim said. The company had a 344.7 billion won (RM1.23bil) loss in the first quarter, while local rivals LG Energy Solution Ltd and Samsung SDI Co posted strong profits on record revenues.

While SK On also posted record sales for the quarter, its operating margin has been at least 10% negative since 2021.

Kim said he expects the company to hit full-year profitability in 2024.

Kim is in a unique position to help address the issue.

A former investment banker with more than 25 years experience at companies including Standard Chartered Korea and Merrill Lynch, he’s eager to take on the challenge of boosting profitability amid rising demand from automakers for the batteries needed to power the industry’s future.

One element that may help is the estimated tax credits from Biden’s Inflation Reduction Act, which SK On could use to boost its results.

Officials are discussing when the company will reflect those credits in its earnings, he said, as rival LG Energy did in the second quarter.

Even with the tax credits, the challenge remains of rebuilding manufacturing in a nation that’s pushed most types of production offshore to less expensive places.

The situation is exacerbated by rising inflation, the fight for talent as unemployment rates plummet and a poorly prepared local workforce in many communities where the plants are being constructed.

SK On may need to increase its prices given higher labour costs at manufacturing plants, especially those in the United States, Kim said.

A price rise might be necessary even with the IRA’s Advanced Manufacturing Production Credit.

“Labour costs are already high in the United States and we are not in a situation to sell batteries at low prices because of profitability,” he said.

Getting the plant up and running will also be a challenge. The pool of talented battery engineers is small and highly sought after by automakers, battery firms and companies in other industries.

Educating the local workforce – beyond the battery engineers – will be necessary as the world’s biggest economy allowed its manufacturing sector to lay fallow for decades.“It’s been such a long time for the United States to be away from manufacturing,” Kim said.

“It’s not easy to train and educate local workers living in a suburban area, where residents haven’t seen factories. It’ll be very difficult for the United States to re-shore manufacturing.”

A key question is how popular SK On’s batteries – and Ford’s EVs – will be.

SK On’s competitive advantage is its high-nickel batteries, which maximise driving range, said Park Chulwan, a professor in the car engineering department at Seojeong University. But its dependence on just a few customers – especially Ford – is a risk, he said.

“What if Ford’s EVs are not as popular as they expected?” Park said.

“That might lead to a rising inventory of batteries at SK’s plants.” — Bloomberg

   

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